Metalcastings

PurePOWER™ Technologies Metalcastings Group is a world class caster of multiferrous metals, recognized for high-quality castings and reliable service. Based on a proud heritage, PurePOWER Technologies continues to invest in people, state-of-the-art equipment and metalcasting technologies. Our comprehensive quality program provides highquality competitive castings that exceed customer expectations. PurePOWER Technologies Metalcastings Group has two locations in Waukesha, Wisconsin and Indianapolis, Indiana.

Waukesha, Wisconsin

Metals Cast

  • All Ductile/Nodular Grades
  • Compacted Graphite (CGI )
  • Hi temp grades (SiMo)
  • Hi abrasion grades
  • Leader in ADI products
  • “Special” grades/chemistries

Product Capabilities

  • Flask Size 24" x 32" (10"x10")
  • 5 to 150 pounds weight
  • Intricate geometries
  • Highly cored
  • Highly automated processes
  • Volumes from 250 to 300,000/yr.

Engineering

We strive to apply the best combination of craftsmanship, technology and innovative engineering concepts to assure optimum casting performance.

Our engineers use state-of-the-art software:

  • 3D modeling
  • CAD
  • Flow and solidification

Quality, Testing and Certifications

PurePOWER Metalcastings Group is certified in both TS 16949 and ISO 9001. We have full internal lab support including:

  • Full layout capabilities
  • CMM
  • Optical and laser measurement technologies

Lean Manufacturing

Our lean manufacturing features an automated mold storage and retrieval system which improves production efficient and quality assurance.

Value-added Services

Whether it is a coating or complete finished machining, PurePOWER Technologies offers the following range of value added services:

  • Coatings
  • Heat treatment
  • Machining — partial or full
  • Packaging
  • Assembly
  • Logistics

Technology: Certifications

  • Complete casting and tooling design
  • Use of latest software and modeling tools
  • Fast proto-type capability
  • Technical competence on staff for full support to customers

Markets Served

  • Light and heavy truck
  • Combustion engine
  • Railroad
  • Construction
  • Agriculture
  • Pump/compressor

Indianapolis, Indiana

Services

  • Powder Coating
  • Stress Relief
  • Machining — full or partial

Capabilities

  • Flask Size: 38" x 51" (14 over 14)
  • Castings up to 800 pounds
  • Specializing in cylinder blocks and heads
  • Automatic iron pouring
  • Volumes: 500 to 350,000 units per year
  • Highly automated core room.

Tooling & Design

  • Engineering Group
  • Pattern Shop
  • Capable of Developing
    • Casting Designs
    • Tooling
    • Plant Layouts
    • Foundry Processes for “Best in Class Castings”

Core Room

  • 16 Core machines
  • Producing Cold Box Cores
  • Core boxes range in size from 30 x 30 to 50 x 50

Molding Department

  • Flask size: 38 x 51 x 14/14
  • Castings: Up to 600lbs.
  • 114 molds per hour
  • 20 ton holding furnace
  • Automatic iron pouring

Cleaning Room

  • 2 Automated lines
    • One for Blocks
    • One for Heads
  • 220 per hour flow through processing
  • Automatic grinders with quick change fixtures
  • 12 wheel shotblast machine
  • Robotic Unloading and Palletizing